Original Productive Tool Holders From Iscar Guide The Way In Machining Capability
Iscar's Heliturn system features a unique, double-sided insert with 4 cutting edges for Fast Metal Removal (FMR) turning. The completely new Heliturn is a tangentially clamped insert having a special helical shaped cutting edge, useful for enormous depths of cut and greater than average feed rate. The LNMX...-HT Heliturn insert is screw-clamped into the SLANR tool holder and supported by the TLN ..-HT carbide seat. This seat has ground surfaces on the top and bottom, to insure perfect contact of the insert with the tool holders. The upper rake face of this insert is mounted level with the top of the tool holder to enable chips to flow across the insert, without being complicated by clamps or the tool holder body. The 4 curved helical cutting edges provide positive radial rake angles and soft penetration into the metal being cut. The reduced forces and smaller loads provide better tool lifetime, higher stability and the ability to use exceptionally large depths of cut and higher feeds. The chipformer, distorts and breaks the chip into rib type curved fragments which can efficiently be removed from the cutting area. This insert has a frontal clearance angle of 3.7 with a 6 side clearance angle to grant machining to a 90 shoulder. Depths of cut up to .315" and facing depths to .126" at up to .047" IPR are achievable with Heliturn.
When assimilated to CNMG/M 16... or WNMG/M 13... insert sizes with the same corner radius, much better tool life can be foreseen when using the LNMX 1506..-HT insert. Iscar has recently released a lesser size to the Heliturn family - the LNMX 1104..R/L-HT insert and tool holder for the common application range of up to .197" depth of cut. The unique insert features all of the benefits of the larger insert. This increases the economical benefit in the medium machining application range. When compared to CNMG/M 43. 12... or WNMG/M 43. 08... insert sizes with the same corner radius, a much better tool life can be predicted. The inserts are offered in .031, .047 and .063" tool nose radii. Heliturn inserts are offered in the most exceptional carbide grades: IC9025, IC3028 , IC428, IC907, and IC908.
The external tool holders are attainable in 1, 1.25 and 1.5" shank sizes. Boring bars are obtainable in 1, 1.25 1.5 and 2" bar sizes. Also available are exchangeable heads. These tool holders have Iscar's unique Hard Touch coating, which enhances/increases/expands/heightens/stretches holder life and resists corrosion. As a result of the positioning of this insert, machining next to the tailstock is attainable.
The high positive rake angle of these cutters allows 10-15% less power consumption/utilization/expenditure than normal tool holders at the same parameters.
By utilizing Iscar's Heliturn tools, massive cost savings and profitability in lathe operations is assured.
A New 80 Degree Rhombic Insert with high helical cutting edge for high metal removal rates Iscar is introducing the CNMX 1207..-HTW insert family. The completely new insert has a very positive radial, helical cutting edge and a positive rake angle; a blending which largely decreases the cutting forces. The insert's corner has a wiper arrangement which provides high surface finish even at high feed conditions, which in many occasions can relinquish a finishing cut. The corner angle is 88 degrees which provides increased strength. The CNMX inserts were designed for heavy machining applications. Their unusual design ensures reputable, fast metal removal when using 80 degree rhombic inserts. They can be mounted on any typical tool holder that carries typical CNMG inserts, but the seat has to be substituted with a special seat: TCH 4. Iscar's R-clamp tool holders are highly endorsed for heavy machining applications.
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